Product Design
& Development

NOMAD COLD BREW

A founder-led product system built around consistency, shelf stability, packaging decisions,
retail readiness, and operational scale.


Nomad Cold Brew was designed beyond the visual layer. The work connected recipe development, production workflows, sanitation, packaging, logistics, shelf-life validation, and customer behavior into one operating system for a real beverage business.

Main Focus
Shelf stability, production
repeatability, packaging, logistics,
and retail scalability.
Role
Founder-led product development,
workflow design, QA thinking, product
decisions, and retail preparation.
Product Line
Ready-to-drink cold brew, Double Black
Concentrate, and Cold Brew de Olla.

Intro

Nomad Cold Brew started with a product-first mindset. The goal was not only to create a good-tasting beverage, but to build a product system that could perform under real operational conditions: production, transportation, shelf life, retail placement, marketplace shipping, and repeatable quality.

Every decision had to balance flavor, workflow, packaging, logistics, cost, customer education, and scalability at the
same time. That made product design a business and operations discipline, not only a recipe exercise.

Product System Thinking

From the beginning, the operation was documented as if it were preparing to scale. The product system included:

Repeatable Preparation Workflows
Production Documentation

Cleaning, Sanitation & Tracking
Batching & Canning Procedures
Shelf-Life Validation & Consistency

This structure reduced ambiguity between production cycles and helped turn a small-batch process into a more
controlled, scalable operating model.

Product Development Process

The development process combined experimentation with operational practicality. Recipes evolved through flavor
testing, production limitations, retail requirements, transportation constraints, and customer behavior.

The most difficult challenge was not creating recipes. The harder problem was translating those recipes into repeatable production systems without losing consistency. Early production was extremely manual; by the second year, workflow improvements reduced a significant portion of that manual workload and created a clearer path toward scale.

Product Lines

Ready-to-Drink
Cold Brew
Designed for convenience, retail
compatibility, and everyday
consumption. The RTD products used
coffee sourced from Veracruz as part of
the formulation process.
Double Black Concentrate
A concentrate format that required
customer education around preparation
ratios, usage flexibility, serving size, and
value perception.
Cold Brew de Olla
A differentiated product direction that
specifically used coffee sourced from
Oaxaca as part of its recipe identity and
flavor profile.

Packaging Decisions

From Glass Bottles to Cans

One of the most important product decisions was the transition from glass bottles to cans. The change was strategic, not only aesthetic. It improved transportation practicality, retail presentation, shipping efficiency, storage logic, and
operational scalability.

This became especially important when selling through Mercado Libre and Walmart. Cans were easier to ship, less fragile than glass, and better aligned with marketplace logistics. Packaging directly affected product experience, fulfillment risk, shelf presence, and the ability to operate beyond local delivery.

Glass Bottles
● Higher breakage risk
● Heavier to ship
●Less efficient for marketplace fulfillment
● More vulnerable during transportation
● Lower scalability for retail and delivery
Cans
● Lighter and easier to ship
● More durable for fulfillment
● Better aligned with retail presentation
● Lower transportation risk
● More scalable for marketplace and retail distribution

Porfolio Insight

The packaging decision shows how a visual product choice can become an operational and business decision. The best format was not just the one that looked better - it was the one that made the product easier to move, sell, store, ship, and scale.

Shelf Life & Canning Process

Shelf stability became one of the most important areas of experimentation. Products were periodically sent to
laboratories, while additional internal testing was conducted through controlled storage periods. Cans were labeled by timeline and opened periodically to validate condition, flavor, and performance.

1 Week
Initial condition check
2 Weeks
Flavor and storage review
3 Weeks
Consistency check
1 Month
Shelf-life observation
2 Months
Extended storage review
3 Months
Final validation period

The canning process also revealed a critical operational lesson: having a canning machine was not enough. A viable
canned beverage required a full system around equipment cleaning, can sanitization, process control, timing,
documentation, and operational consistency.

This discipline directly influenced shelf performance and helped define what the product needed before it could be
treated as retail-ready.

Production Workflow / Behind the System

A repeatable production workflow was built to document and control the process behind each batch.

Cleaning
Remove residues and prepare equipment before production.
Sanitization
Food-safe sanitization of all contact surfaces.
Maceration
Controlled steeping for
optimal extraction.
Batching
Blend, standardize, and
taste calibration.
Canning
Fill, seal, and code each can.
Storage / Review
Store and review for quality
& shelf-life.

Designed to reduce variability and prepare operations for scale

Product Decisions & Constraints

A repeatable production workflow was built to document and control the process behind each batch.

Explored
● Latte concepts (RTD)
● Milk-based formulations
● Functional add-ins
Constraint
● Pasteurization feasibility
● Shelf stability limitations
● Operational complexity
Decision
● Focus on black coffee products
● Better production control
● More scalable operations

Operational limitations helped define the final product strategy.

Retail Readiness

The product and system were designed to meet real-world retail requirements across quality, compliance, packaging, and shelf execution.

Quality

Consistent taste, aroma, and appearance in every can.

Compliance

Labeling, traceability, and documentation ready for retail.

Packaging

Durable can design built for shipping and shelf presence.

Retail Fit

Format, sizing, and positioning optimized for marketplace and retail environments.

100%

Batch traceability

4°C

Cold chain maintained

12+ Weeks

Shelf-life validation

Retail Ready

Launch preparation complete

Every decision made the product ready for the shelf—without compromising quality or operational consistency.

Closing Statement

Nomad Cold Brew became more than a beverage brand. It became a real-world product development system where
branding, operations, logistics, shelf life, packaging, and customer behavior continuously influenced each other.

The project demonstrated how product design decisions can directly affect operational sustainability, retail readiness,
customer experience, and long-term scalability.